Job Site Mortar Newest Technology Sand Cement Mortar Dry Mix Plant
What is Dry-Mix Job-site Mortar?
Dry-mixed mortar or dry mortar is made of cement, sand, mineral and functional additives, mixing together proportionally. It is often in powder or granule form pre-mixed in special factory and transported to construction site. After stirring with adequate amount of water, it can be used directly. There are usually two kinds of dry mortars- normal type and purposed type-Normal type includes masonry mortar, plastering mortar and ground mortar, Special purposed ones like tile adhesive, interface dry powder, insulating mortar, self-leveling, water-proof mortar, repair mortar, wall putty and tile grout…
What is dry mix mortar plant?
The dry mix mortar plant is a series professional machinery for readily mixing cement sand in dry form which may also have additives and polymers added for specific usage in construction. Ant constructin machinery provides tailor-made sand cement mortar dry mix plant with dedicated facilities on batching and blending of all the necessary ingredients in highly-controlled process.
How to build a dry mortar mix plant?
There are three factors that you need to consider when you plan to build a dry mortar mix plant. They are location, configuration and arrangement of staffs.
I. Choose a location of dry mortar mix plant
When build a dry mortar mix plant, it is critical to choose an appropriate location of the dry mortar mix. Because it not only affects the construction progress, but affects the quality and cost of the construction. In order to reduce the cost and facilitate of the construction, the dry mortar mix plant usually builds in a place that owns a convenient traffic. At the same time, the entrance and exit passages of the mix plant should be rationally designed.
II. The configuration of dry mortar mix plant
When purchasing a dry mortar mix plant, the theoretical productivity of the dry mortar plant ought to be larger than we need. For example, if projects’ required amount of dry mortar is 50 ton per hour, then we should choose more than 50t/h dry mortar plant. Cause the theoretical yield of the dry mortar plant generally is smaller than the actual production.
If you are not sure which output capacity of dry mortar plant to purchase, you can inform us requirements to seek our professional guidance. Generally, our relevant salesperson will create a tailor-made configuration solution according to your demands.
III. The arrangement of staffs
Though the some dry mortar mix plants use a fully automated production process controlled by a computer, operators’ supervision is indispensable in this process. Therefore, we only need to recruit some experienced dry mortar plant operators.
Ant Construction Machinery dry mortar mix plant includes standard classic automatic dry mortar plant and small dry mortar plant. The former consists of automatic tower type, stair type, flat structure type dry mortar mix plant. The latter consists of semi automatic and manual operated dry mortar mix plant. Ant Construction Machinery provides installation services in order to help customers put into production as soon as possible. We also have sand drying and grading equipment to process the production of graded sands to be stored in silo. In addition, Ant Construction Machinery specializes in manufacturing construction machines and dry mortar mixing equipment over 20 years. Over the past 20 years, Ant Construction Machinery has been committed to maximizing the benefits of its customers by producing quality products and designing suitable dry mortar and cement sand dry mix production solutions.
What are the speciaties of Ant Construction Machinery dry mix mortar plant?
A. Machine-made sand production line
1. The machine-made sand is round, similar to river sand;
2. The fineness modulus is about 2.3-2.6, which can be adjusted online;
3. Continuous gradation, high content of medium and fine sand is good for mortar production;
4. The stone powder content can be automatically adjusted and controlled online;
5. Clean production and low noise;
6. Adopt computer intelligent control system to realize the management of production data such as various working conditions.
B. Sieve screening system
1. Screening efficiency is as high as 85% or more, and the self-cleaning screen system solves the trouble of screen blocking;
2. Adopting unique locking and screen tensioning mechanism, fast maintenance.
C. Additives adding system
1.Each additive silo is equipped with a separate dust collector to prevent cross-pollution of materials;
2. Set up related door power support rods, fast clamping, convenient and practical;
3. Convenient feeding, no spillage, avoid material waste, reduce costs, and clean the site environment.
D. Main raw materials dosing system
1. Two pneumatic butterfly valves are equipped under each scale, with a measurement accuracy of ±0.5-1%;
2. The admixture scale body is made of stainless steel, no corrosion or residue.
3. The scale body is conical, no dead angle, large angle of the scale body, materials discharging completely.
E. The mixing system
1. The mixing ratio is only 1:10000 and the mixing efficiency is high;
2. The main motor is variable frequency, with high filling rate and low energy consumption;
3. The shaft end is equipped with an automatic lubrication and sealing system, and the maintenance cost of dust-free maintenance is extremely low;
4. There is an automatic dust removal device when opening the door, and the product switching is not easy to cross contamination.
F. The packaging system
1. Using pneumatic conveying method, the equipment maintenance cost is extremely low;
2. Automatic filling, high-precision measurement, smooth bag dropping, simple operation and high efficiency;
3. The fluidized chamber is tapered, the air blowing is stable and fast, the friction of the chamber body is small, and there is no residue.
G. Intelligent control system
The dual-computer synchronous control system ensures the continuous production process, and minimizes the downtime, waste products and possible accidents caused by computer failures.
