Semi Automatic Dry Mortar Plant
dry mortar machine manufacturing plant is type of customs making series machinery used for producing kinds of dry powder products, it's main function is mixing kinds of raw materials as setted formula and pack the end product in bags
The automatic dry mortar manufacturing plant is divided into stepped and towered type dry mortar mix plant according to it's structure, China brand new dry mortar manufacturing plant mainly composed of energy-saving mixing system, raw material silos, conveying system, lifting system, batching system, weighing system, packaging system, dust removal system, material level control system , Alarm system, air compressor system, complete mix plant control system, etc. Crushing system, screening system and drying system can be added as required. China brand new dry mortar manufacturing plant dry mortar machine generally equip with 6-8 raw material silos. Main raw material silos used to store bulk cement, fly ash, dry sand, finished mortar, and small raw material silos are generally used to store lime calcium powder, polymer powder, polyvinyl alcohol, and HPMC cellulose, starch ether and other small qty additives.
The automatic batching system of China brand new dry mortar manufacturing plant dry mortar machine can accurately and quickly carry out automatic batching and weighing according to the formula set by the user, therefore, the China brand new dry mortar manufacturing plant dry mortar machine belongs to high output capacity dry mortar mix plant.
The finished product produced can be directly transported to the finished product bulk silo for temporary storage or subpackaged through the valve port quantitative packaging system. The valve bag host adopts a computer metering device, which has accurate weighing, stable performance, simple operation and is equipped with a dust removal port to reduce dust that is harm to human body, realize environmentally friendly production.
China brand new dry mortar manufacturing plant dry mortar machine adopts a double-shaft paddle mixer. The mixer machine has automatic feeding, pneumatic discharging, no residue block on the mixer drum, no dead corners, high uniformity, and can shorten the mixing time. It is currently an ideal mixing equipment for China brand new dry mortar manufacturing plant dry mortar machine
The material lifting adopts a reliable bucket elevator, the lifting process is fully enclosed, no dust leakage, and the working environment is clean and environmentally friendly. Each individual feeding port is equipped with a dot pulse dust collector to ensure a clean production environment.
It adopts a convenient and fully computerized control system, and the operation of each equipment is simulated and displayed, and the operation status is clear at a glance, and the operation is more convenient.
Drying system: used to dry the wet sand of machine produced or river wet sand. The system includes disc feeder, drying machine, conveyor, screening machine, dust collector, elevator and other equipment.
Raw material silos: used to store cement, fly ash, etc., using pump trucks for pneumatic feeding. There is a dust collector on the top of the silo, which can effectively protect the working environment. The cone of the silo body is equipped with a pneumatic arch breaking device, which can effectively prevent cement and fly ash from arching and ensure smooth metering of spiral batching.
Batching system: It is composed of feeding auger screw conveyor, weighing scale hopper, discharging device, control system, etc. It can automatically measure different raw materials according to the formula set by the user, avoid the imbalance of artificial ingredients, and ensure the quality of dry-mixed mortar products.
Mixing system: The main mixer machine of the equipment adopts energy-saving double-shaft paddle-type zero-gravity mixer, the mixing uniformity can be as high as 99%, the machine has automatic feeding, pneumatic discharge, no residues block in mixer, no dead angle, and high uniformity during the production process , can shorten the mixing time, it is currently the ideal mixing equipment.
Packaging system: The finished product can be directly passed through the lifting system into the finished product storage bin, or it can be packaged and stored in separate bags. The valve bag packaging machine adopts a computer metering device, which has accurate weighing and stable performance. The operation is simple and equipped with a dust removal port to reduce the harm of dust to the human body and realize environmentally friendly production.
Dust removal system: used to collect the dust generated in the production of dry-mixed mortar, which is beneficial to the environmental protection of the production environment. Generally, the pulse bag filter is used, which has reliable operation, high dust removal efficiency and convenient maintenance.
Conveying and lifting system: used for material conveying in the process of dry-mixed mortar production, can be divided into horizontal conveying and vertical conveying, horizontal conveying can use screw conveyor, vertical conveying generally uses bucket elevator, the lifting process is fully enclosed to ensure the working environment clean and environmentally friendly.
Control system: It adopts a convenient full-computer PLC control system, and the operation of each equipment is simulated and displayed. The operation status is clear at a glance, and the operation is more convenient.
Ant Construction dry-mixed mortar mixing plant can produce a variety of different building dry powder series such as bonding mortar, plastering mortar, masonry mortar, floor mortar, special mortar and other products. The equipment production process and flow can be different according to user's formula and configuration are specially customized making. Contact us for more or visit our website antdrymix.com