Semi Automatic Dry Mortar Plant

Dry mix mortar mixer machine for small business investment

Describe:
Ready dry mix mortar mixer machine is normally used for mixing cement sand based dry mix powder materials such as tile adhesive, wall plaster, wall putty, etc

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Dry mix mortar mixer machine for small business investment 

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What is dry mortar?

Dry mortar is also called pre-mixed mortar, which made in the factory by precise batching and uniform mixing. It can be used directly just by adding water in construction site. It has different properties though adding different additives. The demand for dry mortar has increased rapidly due to its outstanding merit compare to the mortar production in job-site.

In the project of construction, dry-mixed mortar is a kind of important materials, it has a very important impact on the quality of the project. It is important to do a good job to choose suitable performanced dry mortar mix machine equipment and relative factory manufacturer to ensure the dry mortar quality and  ensure the quality of the project can meet the construction requirement. 

Introductions-Dry mix mortar mixer machine for small business investment 

Ready dry mix mortar mixer machine aslo called energy-saving dry mortar mixing line, dry mortar mixing machine, dry mortar mixing equipment. Which can feedvarious materials into the bin, under the automatic control system, this production line can realize automation in collecting, feeding, filling and packing. It is the ideal selection for set up a dry mortar factory with reasonable price and quick refund.

Features of Ready dry mix mortar mixer machine

Covers 30-80m2 area , Less investment, Investment quick refund, Easy operation (require 3-4 people to operate), etc.

The height of Ready dry mix mortar mixer machine

It is less than 8 meters, ordinary workshop can be use as factory production, this solve the problems of traditional dry mortar production line has to increase height of factory. It achieve function of manual batching raw materials, automatic mixing, automatic filling and packing at 15-50kg/bag , under a small investment, and less labor, as a practical dry mortar production line.

Process procedure of Ready dry mix mortar mixer machine

1. The raw material is put into the feed hooper according to mixture ratio.

2. Through the action of control system, the equipment can realize automatic feeding, automatic mixing and automatic rationing and packaging.

3. The equipment adopts high-efficiency biaxial agravic mixer as its main mixing system. Requiring little investment and small area and with good efficiency, it shall be an ideal one for small and medium-sized company.

Parameters-Dry mix mortar mixer machine for small business investment 

Item

Equipment

Functions

1

Material in-charge hopper

for charging material to bucket elevator.

2

Bucket elevator

Lifting materials to pre-mix silo.

3

Double shaft non-gravity mixer

uniform mixing of materials, special paddle sets suitable for fiber   mixing. Big double door could accelerate material discharge uniformly, paddle   sets are optional according different type material.

4

Finished product silo

for storing finished material and secondary mixing of pre-packing   material. Finished product silo is available for connecting automatic   metering packer and manual discharging valve

5

Automatic metering packer

packing finished product by automatic weighing, high accuracy.

6

Pulse dust catcher:

absorb the dust during production process, mainly used for de-dust from   material in-charge hopper and packer.

7

Control cabinet

includes instrumentation and PLC control for controlling electrical   switch of the whole production lines.

8

Compressor

Produce compressed air for the whole air compressing system

Main applications-Dry mix mortar mixer machine for small business investment 

1.1 Adhesive mortar ,such as ceramic tile adhesive ,gap filler, tile grout

1.2 Rendering mortar,such as internal and external rendering mortar, lacquer putty, colored

decoration mortar, thermal insulation mortar,etc.

1.3 Masonry mortar, suah as normal masonry mortar,concrete masonry mortar, AAC brick masonry mortar,etc.

1.4 Floorscreed mortar ,such as normal floorscreed mortar ,self-leveling mortar,etc.

1.5 Special mortar,such as repairing mortar ,waterproof mortar,flexible anti-cracking mortar, etc. 

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What should be communicated with your supplier before choosing a suitable dry mortar mixer machine?

There can be divided into 3-4 types classic main configurations solution as per the output capacity, main raw materials and additives feeding automatic level, packing process automatic level. Of courese, it doens't means the more expensive or higher automatic level the better, you should choose the suitable dry mortar mix plant as per your actual demand and actual raw materials situation and what product will you produce.

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dry mortar mix plant projects (1).jpg

1. Firstly, you should have an idea how many ton end product do you need to produce, output capacity is very important and this largely determines the scale and cost of the production line

2. Is sand dry sand available in your local, if not, one sand dryer is necessary for you because the dry mixing mortar requires sand moisture less than 0.5%, then consider what fuel for sand dryer is cheap and easy to get in your local.

3. What packing mode will you choose, choose a suitable packing mode as you want from 20-50kg bag, ton bag, tulk tanker, etc.

4. What product will you produce exactly, tell as more details as possible to your supplier consultants.

5. If possible,provide your working shop layout to your supplier for designing the solution as your actual situaiton.

6. All other details need to be attention, tell your consulator in advance.

In addition to choosing reliable quality machinery and equipment, it is also necessary to consider the professional capabilities of the supplier, the ability to design solutions based on the real needs of customers, whether it can provide low-cost and high-quality mass production formulas, and the application of finished products in the future Solutions to problems that arise, etc.

Henan Ant Constructions as one professional supplier of dry mortar plant, formula technology and additives for dry mortar and putty powder in china, not only provide customer equipment, but also provide additives, formula technology, and problem consultation during application of mortar and putty powder during construction. It is one of the earliest producer of kinds of dry mortar and wall putty powder in China. Therefore, it gone through the whole history of mortar and wall putty application in China and summerized rich experiences in improving mortar and putty powder formula and solutions for kinds of problems during application, such as cracking, falling off after drying, adhesive strength, thermal insulation, water retention, etc. 

Henan Ant Constructions design suitable formula according to your local materials feature and also provide kinds of suitable chemical additives, cooperated lab for making different testing of additives and finished mortar is available too.

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