Dry Mortar Mix Batching Plant Output Capacity 30-100t/h
Introductions-dry mortar mix batching plant
Dry mortar production line (also called dry mortar premix plant) is a set of machinery that produces dry mortar for construction industry and other uses.
Complete full dry mortar mix plant mainly includes below main parts and functions:
1.If dry sand not available, the full sets sand drying and screening equipments are necessary.
2.Lifting and conveying equipments for raw material: bucket elevator, pneumatic conveyor, big bag discharging system and passenger&goods lift.
3.Storage system for raw material: main material silo and additives silo. They are designed according to the material`s bulk density, PH value, stickiness, grain size and repose angel etc. The silos are equiped with air cannon, level indicator and pressure relief valve.
4.De-dusting and recycling system: dust collector on top of silo, central dust collector and portable recycle machine.
5.Feeding system: Gravity feeding section-pneumatic conveying and assistant valves; mechanical assistant feeding section- screw and vibration feed, cement pump,etc.
6.Weighing and batching system: main material weighing system, pre-weighing system for additives, and light material weighing system.
7.Mixer, finished product silo.
8.Packing and palletizer stacking system: small bag packing machine, ton bag packing machine and bulk packing system, and small bag packed materials stacking system is also optional.
9.Air supply system and piping: air compressor and and compressed air storage tank.
10.Accessories of raw material silo: level indicator, pressure relief valve and air cannon.
11.Central control room: standby power supply, industrial control PC, printer, PLC system and weighing controller.
12.Steel platform: steel tower, finished warehouse, lighting system, fire fighting system.
Classification-dry mortar mix batching plant
According to different output capacity and different production of materials, here it can be classified as below classic models:
Production line mode | Output | Occupied area | Equipment height | Remark of batching and packing |
Simple | 1-10t/h | 20-50m2 | 5-10m | Manual batching and packing |
Basic | 5-15t/h | 40-80m2 | 6-10m | Manual batching, automatic packing |
Semiautomatic of serial mode | 10-20t/h | 80-120m2 | 8-12m | Automatic batching of coarse material, manual batching of additive, automatic packing |
Semiautomatic of tower mode | 20-50t/h | 100-300m2 | 10-25m | the same to serial semiautomatic mode |
Fully automatic of tower mode | 30-100t/h | 300-500m2 | 10-25m | Automatic batching of all raw material and packing |
Applications-dry mortar mix batching plant
It is widely used to produce all kinds of special mortar and common mortar, such as plaster mortar, waterproof mortar, thermal insulation mortar, tile adhesive mortar, tile grout mortar, bonding mortar, screed mortar, etc. These mortars are used as building materials for bridges, railways, workshop, warehouse, sewerage projects, residential construction.
Features-dry mortar mix batching plant
1. Main systems, such as Drying System, Vibrating Screen System, Mixing System can work separately, convenient to operation;
2. Key parts of the machinery adopt international and domestic famous brand, extending the duration significantly;
3. Mixing system: with 60~180s blending, materials are mixed evenly;
4. Drying system: equipped with Triple-cylinder dryer to reduce the sand water content to ≤0.5%;
5. Depending on different raw materials and formulas, weighing device adopt independent system to improve the weighing accuracy greatly;
6. Equipped with dust collection system to collect dust from drying system, weighing system, mixing system and bag packing system, it is efficiently protects the working and living environment;
7. Full Automatic control system, convenient for operation and management.
