Dry pack premixed mortar batch production plant
What is dry mortar and what is the applications-Dry pack premixed mortar batch production plant
Dry mortar is also called pre-mixed mortar, which made in the factory by precise batching and uniform mixing. It can be used directly just by adding water in construction site. It has different properties though adding different additives. The demand for dry mortar has increased rapidly due to its outstanding merit compare to the mortar production in job-site.
In the project of construction, dry-mixed mortar is a kind of important materials, it has a very important impact on the quality of the project. It is important to do a good job to choose suitable performanced dry mortar mix machine equipment and relative factory manufacturer to ensure the dry mortar quality and ensure the quality of the project can meet the construction requirement.
Mortar is the substance used to join bricks when constructing a wall. Dry mortar is made up of the raw materials needed to make a substance that can be used to make a strong brick wall. This product has become increasingly popular in recent years, as contractors are no longer responsible for the quality of the mortar. The manufacturer of the product is the one who bears it instead.
Dry mortar is made from the following raw materials:sand, limestone powder, cement, hydrated lime. Other materials may be added into the dry mortar mix depending on its intended application. Dry mortar can be used for a number of projects, including those using concrete blocks instead of bricks. This product can also be used for the following applications:
interior and exterior stucco
filler
adhesive for tiles
repairing plaster
stucco repair
General introductions-Dry pack premixed mortar batch production plant
Dry mortar production line (or dry mortar machine) is a set of machinery that produces dry mortar for construction industry and other uses.
Full Automatic Dry mortar mix plant mainly produces ordinary premixed dry mortar and special dry mortar. The whole mortar production line includes Mixing machine, Drying system, Screening system, Measuring system, Bulk and Packing system, Dedusting system, Electrical system and Spot agitation tank.
It can be adopted in production processes of special mortar, ordinary cement mortar, anti-crack mortar, thermal mortar, energy saving wall materials, etc
Parameters-Dry pack premixed mortar batch production plant
Model | HKHG-40 |
Mixing system | capacity t/h | <40 |
Mixer model | HK-40 |
Full volume m3 | 4 |
Load factor | 0.4~0.6 |
Mixing power kw | 30 |
Mixing time: min | 3-5 |
Weighing system | 1.sand weighing mode: | Gravity sensor |
Measuring range kg | <3000 |
Measuring accuracy | ±1% |
2.cement weighing mode: | Gravity sensor |
Measuring range kg | <1200 |
Measuring accuracy | ±1% |
3.fly ash,thicken powder weighing mode | Gravity sensor |
Measuring range kg | <350 |
Measuring accuracy |
|
4.additive weighing mode: | Gravity sensor |
Measuring range kg | <100 |
Measuring accuracy | ±1% |
Material conveying system | elevator bucket and screw conveyor |
Powder storage silo t | 100tx4 |
bulk storing and bag packaging system |
Finished mortar holding tank m3 | 4 |
Packing machine: kg/bag | 25~50 |
Packing speed | 120~200 |
Belt conveyor speed m/s | 0.8 |
Sand drying system | capacity t/h | >30 |
Pneumatic system | Air compressor model | 4/11kw |
output m3/min | 4 |
pressure Mpa | 0.8 |
diameter mm | 15 |
power kw | 30 |
Automatic control system | Operator mode：manual,semi automatic,computerized automatic freely c hangable. |
What's the advantage-Dry pack premixed mortar batch production plant
Items | Advantages |
Sand Making Machine | 1. The machine-made sand is round, similar to river sand; 2. The fineness modulus is about 2.3-2.6, which can be adjusted online; 3. Continuous gradation, high content of medium and fine sand is good for mortar production; 4. The stone powder content can be automatically adjusted and controlled online; 5. Clean production and low noise; 6. Adopt computer intelligent control system to realize the management of production data such as various working conditions. |
Screening System | 1. Screening efficiency is as high as 85% or more, and the self-cleaning screen system solves the trouble of screen blocking; 2. Adopting unique locking and screen tensioning mechanism, fast maintenance. |
Additives Storage System | 1.Each additive silo is equipped with a separate dust collector to prevent cross-pollution of materials; 2. Set up related door power support rods, fast clamping, convenient and practical; 3. Convenient feeding, no spillage, avoid material waste, reduce costs, and clean the site environment. |
Weighing System | 1. Two pneumatic butterfly valves are equipped under each scale, with a measurement accuracy of ±0.5-1%; 2. The admixture scale body is made of stainless steel, no corrosion or residue. 3. The scale body is conical, no dead angle, large angle of the scale body, materials discharging completely. |
Mixing System | 1. The mixing ratio is only 1:10000 and the mixing efficiency is high; 2. The main motor is variable frequency, with high filling rate and low energy consumption; 3. The shaft end is equipped with an automatic lubrication and sealing system, and the maintenance cost of dust-free maintenance is extremely low; 4. There is an automatic dust removal device when opening the door, and the product switching is not easy to cross contamination. |
Packing System | 1. Using pneumatic conveying method, the equipment maintenance cost is extremely low; 2. Automatic filling, high-precision measurement, smooth bag dropping, simple operation and high efficiency; 3. The fluidized chamber is tapered, the air blowing is stable and fast, the friction of the chamber body is small, and there is no residue. |
Control System | The dual-computer synchronous control system ensures the continuous production process, and minimizes the downtime, waste products and possible accidents caused by computer failures. |
