Wear-resistant floor mortar mix plant machinery equipment
Author：ANT CONSTRUCTIONS Comefrom： Createdate：2020/12/11 9:02:14 Hits：35
Wear-resistant floor mortar mix plant machinery equipment Malaysia
Preface-Wear-resistant floor mortar mix plant machinery equipment
Wear-resistant floor mortar materials dry mix plant was builded in Kelang port of Malaysia for producing wear-resistant mortar,this special dry mortar production line for wear-resistant floor can produce a variety of wear-resistant materials such as self-leveling, epoxy floor, and color floor mortar, etc. Mainly used for wear-resistant and dust-proof industrial floors, such as warehouses, docks, factories, parking lots, maintenance workshops, garages and other grounds that must be highly resistant to wear. Color can be cement primary color, gray, green, red.
Wear-resistant floor mortar mix plant or Wear-resistant floor mortar production line is a full complete set machinery which mainly include the materials storing, transporting, lifting, batching weighing and packing equipment.
What is Wear-resistant floor mortar and what materials included
Firstly let's understand what is wear-reistant floor mortar and what main raw materials are included in floor resistant mortar, after knowing the main raw materials features, sizes, density such as these information, then we can choose suitable equipment and make suitable solutin for the process of materials storing, transporting, lifting, batching weighing and packing according to these materials feature.
There are two main types of wear-resistant floor mortars: one is steel slag wear-resistant floor mortar; the other is styrene butadiene latex floor mortar.
(1) Steel slag wear-resistant floor mortar
Steel slag wear-resistant floor mortar is prepared by mixing steel slag, sand and cement in a certain proportion. A large number of experimental studies have shown that the higher of Fe2O3 content in the steel slag, the better the wear resistance of the prepared mortar under the same steel slag content.
Abrasion resistance tes need a disc abrasion tester. First, the water-cement ratio is 0.44 and the ash-to-cement ratio is 2.5. Standard cement mortar and steel slag cement mortar are prepared with river sand and steel slag as aggregates. Shaped in a cylindrical steel mold, 24h after curing with demoulding water for 26d, then take out the test piece, dry in the air for 2d, then do abrasion test, each group of test pieces are worn for (1800±10)s, other parameters of abrain test are the same to ensure the comparability of the test.
The results show that the steel slag should have a higher Fe2O3 content, and when the particle size range is 2.5~5.0mm, the wear resistance of the floor mortar is much better.
(2) styrene butadiene latex floor mortar.
SBR latex floor mortar is made up of portland cement, SBR emulsion, sand and water in a certain proportion. SBR latex is a polymer emulsion with a particle diameter of about 0.13 μm. After being added to cement mortar, it can play a role in bearing lubrication and significantly enhance the fluidity of the mortar. With the progress of cement hydration, styrene-butadiene rubber is formed into a film to cover the surface of cement hydration products and sand, blocking the passage of cement paste and pores in the mortar, and improving the compactness of the mortar. At the same time, the polymer film formed by SBR itself has the effect of fiber tensile stress, which enhances the flexibility and deformability of cement paste and cement concrete. SBR has good wear resistance and can make the mortar wear-resistant.
Mohs strength: non-metallic emery wear-resistant floor material is 7-8, and metal emery wear-resistant floor material agent has a ground hardness of 8.
How to choose Wear-resistant floor mortar mix plant machinery equipment
The mixer of Wear-resistant floor mortar mix plant
We choose a 4m3 dual shafts non gravity mixer for mixing the wear-resistant floor mortar,dual shafts non gravity mixer was improved especially for wear resistant floor mortar production by our company, on basis of traditional double shaft mixer. Inside materials driven by two opposite rotating rotor, make complex movement during mixing. Weightlessness at two rotor overlapping area, in this area, no matter what the shape, size and density of the material, it can make the material rise in instant weightlessness, which makes the materials continuous turning an omni-directional, staggered shear each other, so to achieve rapid downy, mixing effect. Inside particles materials under the action of the blade, both circular motion and axial movement, to achieve the convective mixing, shearing mixing, diffusion mixing.
Batching system of Wear-resistant floor mortar mix plant
Base on the consideration of the output capacity demand and cement sand incoming stadus, we chose automatic batching process for customer's Wear-resistant floor mortar mix plant production line. The main raw materials can be pumped into the silos by bulk tanker, the main raw materials cement sand will be automatically feeding and weighing in production by the controlling of control system which can be set multiple formula.
Transporting equipment of Wear-resistant floor mortar mix plant
As for the granule steel slag, it is necessar to use bucket elevator for lifting the mateirals to mixer.
Packaging machine of Wear-resistant floor mortar mix plant machinery equipment
Furthermore, due to the cement sand and steel slag materials density, sizes, it is nedessary to use air flow type packing machine because customer chose valve bag for packing the floor wear-resistant mortar.
No matter what type dry mortar products, contact us and communicate to us your actual situation, our engineer will prepare most suitable solution for you...
